Quick processing times The new drill geometries allow for process security in drilling, where the swarf can be removed without…
“The demand for advanced capabilities for blades and leaf components has increased dramatically as the turbine engine makers have worked to improve engine performance and reduce fuel consumption,” Pfluger explained. “EDBV8 meets these needs by establishing the company’s EDM technology to provide solutions to larger and heavier work while improving productivity and quality.”
EDBV8 characteristics through fully immersive processing, greater stability and the precision of parts processing, and faster cycle times, equipped with 10 MPa (1450 psi) washing ability, in order to improve the productivity of deep hole features. In the case of blade and blade cavity wall penetration, the machine also includes a quick response fast detection circuit to prevent counter impact or back wall shock (internal cavity damage). This highly sensitive breakthrough detection circuit adopts different adaptive process monitoring techniques to achieve the maximum speed.
An advanced EDM generator technology has excellent metallurgical quality and integrity in nickel alloys. Reliable, repeatable processing results are the use of water quality on machine control system to maintain, the system consists of a filter system to clean water, a control water ionization of conduction system, and a cooling device, to keep the same as the casting machine water level.
The characteristics of EDBV8 are automatic replacement tools (ATC) and automatic pilot change (AGC) systems for the different film cooling hole diameters of unattended. The patent tool system combines electrode clips and dies to form a universal assembly that improves reliability through simple and precise automatic switching. These features enable ATC and AGC to communicate in less than a minute, providing a unique combination of process flexibility while minimizing the action of non-value-added machines.
EDBV8 USES some proven software technology to use in the company’s thin hole extension machine. The company’s model planning system is integrated into the controller, providing a user-friendly input interface that directly USES the G and m- code programming formats. The electrode length management system provides the electrode wear tracking, when the length is short, automatic exchange electrode. The controller includes several seal loops for hole drilling and simple reaming machining and can import custom g-code configuration files and can be easily used on machines.